| Genius |
|
| Genius is fully
integrated enterprise wide solution
for use by a textile-spinning mill.
It is parameter-driven, and highly
customizable solution. Genius is
the result of about ten person-years
of efforts including its re-engineering.
It is a strategic tool that helps
an organization gain competitive
edge by integrating all business
processes and optimizing available
resources. |
|
| This solution eliminates
redundancy, duplication, as well
eliminates data-entry mistakes. It
generates an array of management
and control reports, and maintains
all records required to be generated
and or maintained to comply with
industry standards and requirements. |
|
| Genius when implemented
will result in improved cost saving,
price competitiveness and better
sales margins, which will lead to
significant, return on investment
(ROI). |
|
| Key benefits that
are typically realized from a successfully
implementation of Genius includes
: |
|
 |
Improved
Cash Flow. |
|
Increased
Productivity. |
|
Better Customer
Service. |
|
Reduced Finished
/ WIP/Redundant Stock. |
|
Better Labour
Cost Control. |
|
Improved
Scheduling / Delivery Forecasting. |
|
Total Tracking
of Production. |
|
Quick Response
to Demand Changes. |
|
|
| Key Genius features
include : |
|
|
Extensive
MIS with Graphical Display. |
|
Modular Integration. |
|
Ease of use. |
|
Customizable. |
|
On-Line and
Real Time System. |
|
Security. |
|
Adhoc Report
Generator. |
|
|
| Modules |
|
| The modules have
been developed keeping in mind, all
the key areas of operation and the
basic functionalities in an organization. |
|
| Inventory |
|
|
Indent. |
|
Receipts. |
|
Goods Receipt
Note. |
|
ABC, XYZ & FSN
Analysis, PAQ. |
|
Category
wise/ Account wise/ Group wise/
Sub Group wise Stock Statements
. |
|
Cost Center
wise/ department wise issues. |
|
Issue Returns. |
|
Receipt Rejections. |
|
Non movement
analysis. |
|
Receipt Price
Comparison over period for
particular Items . |
|
|
| Purchase |
|
|
Purchase
Order. |
|
Enquiry Generation. |
|
PO Short
Close. |
|
Invoice Entry. |
|
PO Pending
Status. |
|
PO Reminder. |
|
|
| Maintenance |
|
|
Machine
Grouping. |
|
Preventive
Maintenance . |
|
Emergency
Maintenance. |
|
Break Down
Maintenance. |
|
Maintenance
chart. |
|
Work Order
Generation. |
|
Work Order
Amendment. |
|
Work Logging. |
|
Maintenance
Reminder. |
|
|
| Production |
|
|
Shift
Details. |
|
Machine Settings. |
|
Stoppage
details - shift wise. |
|
Production
with min acceptance. |
|
Wastage details
- shift wise. |
|
Loss in Production
analysis. |
|
Cause wise
Loss analysis. |
|
Efficiency
Index. |
|
Count wise/
machine wise analysis. |
|
40s converted
Grms/ spl analysis. |
|
Daily reports. |
|
Quarterly
production Reports. |
|
Yearly reports. |
|
Machine wise
stoppage, production and waste
analysis. |
|
|
| Raw Material Inventory |
|
|
Vendor. |
|
Count. |
|
Godown. |
|
Fibre. |
|
Receipts
from Vendor. |
|
Lot Rejection. |
|
Consumption
Reports. |
|
Stock Status. |
|
Receipt Register. |
|
Consumption
Register. |
| |
|
Closing
Stock Statement . |
|
Raw
Material Ledger . |
|
Statement. |
|
|
|
| Quality Assurance |
|
|
Multi
Norms Comparison. |
|
Mixing Proportion
entry. |
|
Party / Mill
Lot sample Testing . |
|
Mixing Issue
Generation. |
|
QA approval
. |
|
Cotton Testing
Entry / Print. |
|
Yarn Testing
Entry / Print. |
|
Reports and
Enquiries. |
|
| |
