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Genius

Genius is fully integrated enterprise wide solution for use by a textile-spinning mill. It is parameter-driven, and highly customizable solution. Genius is the result of about ten person-years of efforts including its re-engineering. It is a strategic tool that helps an organization gain competitive edge by integrating all business processes and optimizing available resources.

This solution eliminates redundancy, duplication, as well eliminates data-entry mistakes. It generates an array of management and control reports, and maintains all records required to be generated and or maintained to comply with industry standards and requirements.

Genius when implemented will result in improved cost saving, price competitiveness and better sales margins, which will lead to significant, return on investment (ROI).

Key benefits that are typically realized from a successfully implementation of Genius includes :

	Improved Cash Flow.
	Increased Productivity.
	Better Customer Service.
	Reduced Finished / WIP/Redundant Stock.
	Better Labour Cost Control.
	Improved Scheduling / Delivery Forecasting.
	Total Tracking of Production.
	Quick Response to Demand Changes.

Key Genius features include :

	Extensive MIS with Graphical Display.
	Modular Integration.
	Ease of use.
	Customizable.
	On-Line and Real Time System.
	Security.
	Adhoc Report Generator.

Modules

The modules have been developed keeping in mind, all the key areas of operation and the basic functionalities in an organization.

Inventory

	Indent.
	Receipts.
	Goods Receipt Note.
	ABC, XYZ & FSN Analysis, PAQ.
	Category wise/ Account wise/ Group wise/ Sub Group wise Stock Statements .
	Cost Center wise/ department wise issues.
	Issue Returns.
	Receipt Rejections.
	Non movement analysis.
	Receipt Price Comparison over period for particular Items .

Purchase

	Purchase Order.
	Enquiry Generation.
	PO Short Close.
	Invoice Entry.
	PO Pending Status.
	PO Reminder.

Maintenance

	Machine Grouping.
	Preventive Maintenance .
	Emergency Maintenance.
	Break Down Maintenance.
	Maintenance chart.
	Work Order Generation.
	Work Order Amendment.
	Work Logging.
	Maintenance Reminder.

Production

	Shift Details.
	Machine Settings.
	Stoppage details - shift wise.
	Production with min acceptance.
	Wastage details - shift wise.
	Loss in Production analysis.
	Cause wise Loss analysis.
	Efficiency Index.
	Count wise/ machine wise analysis.
	40s converted Grms/ spl analysis.
	Daily reports.
	Quarterly production Reports.
	Yearly reports.
	Machine wise stoppage, production and waste analysis.

Raw Material Inventory

Vendor.

Count.

Godown.

Fibre.

Receipts from Vendor.

Lot Rejection.

Consumption Reports.

Stock Status.

Receipt Register.

Consumption Register.

	Closing Stock Statement .
	Raw Material Ledger .
	Statement.

Quality Assurance

	Multi Norms Comparison.
	Mixing Proportion entry.
	Party / Mill Lot sample Testing .
	Mixing Issue Generation.
	QA approval .
	Cotton Testing Entry / Print.
	Yarn Testing Entry / Print.
	Reports and Enquiries.